Duradek / Durarail

Boathouse Roof Deck Renovation

Project Details

Size
1,600 sq feet.

Duradek has a Starring Role in Boathouse Roof Deck Renovation on HGTV

A boathouse renovation is a critical component to increase the value of an investment on a lakefront vacation rental property. It is a coveted lakefront feature and a destination highlight for visitors. When renovating a boathouse – or any part of an investment property - you need products with proven reliability to protect your investment. This is especially true when considering waterproof protection. In addition to reliability, you also need the waterproofing product to provide value and performance longevity without ongoing maintenance requirements or the worry of water intrusion and rot.

When celebrity builder Scott McGillivray approached Duradek for his personal investment property, Duradek was up for the task. The project was the grand finale and the biggest challenge featured on Scott’s Own Vacation House Rules on HGTV Canada – The Boathouse. Scott had used Duradek before and knew it was the perfect solution for this Boathouse renovation.

The Problem

The roof deck on this coveted lakeshore boathouse was almost 1,600 square feet. It could have been the perfect area for hosting gatherings at this vacation rental property. Unfortunately, the state of the boathouse roof deck at the start of the project made it terrible to look at and unpleasant to walk on. The more serious problem, leaks were allowing water to make its way into the boathouse below.

The deck surface was an unsightly green artificial turf that collected dirt and water, making the deck an unpleasant area for practical use. It was saturated with moisture and had become moldy. Even worse, the waterproofing below the turf was failing. All the water that the turf collected accumulated and eventually leaked through the failed membrane. Below the deck, the boathouse ceiling had visible mold and other signs of water leaks. The longer the leaks were left unaddressed, the more expensive the repairs from water damage would be.

When the artificial turf was removed from the deck surface, the leak issues became more evident. The moisture damage was obvious with the seams lifting and rot beginning to set in. In the areas adjacent to full length windows and door openings (areas most vulnerable to water leaks), previous patch jobs on the membrane did not solve the leak issues and were also failing. They needed a permanent solution.

Scott was familiar with Duradek, so he knew it was the perfect product to solve the problem. Since Duradek is rated as both a deck pedestrian surface and roofing membrane, it was the ideal product for this boat house roof deck.

The Duradek Solution

After the failed membrane was removed, they could see the plywood below it also had moisture damage. The crew replaced the plywood sheeting with new un-treated ¾-inch T&G plywood. The substrate was prepared for the membrane by patching and then sanding down high spots and seam areas for a perfectly level surface. The substrate provided a 2% slope to allow for proper water drainage off the rooftop deck, so no drains were required.

Once the plywood substrate preparation was complete, the Duradek installation team from One Stop H2O Solutions arrived to apply the Duradek membrane. First, they applied PVC coated drip flashing to a routered edge at the outside perimeters, then filled and sanded again. They rolled the membrane out the length of the deck with seven pieces (or passes), and proper measurements were double-checked. The membrane was then adhered to the plywood with Duradek’s proprietary contact adhesive. This method requires the application of contact glue to both the plywood deck surface and the membrane to activate the bond.

Once the membrane was laid out and adhered to the surface, it was heat welded to the PVC Coated flashing at the outside perimeter. Then each length of vinyl was heat-welded to the next,using a 3-pass hot-air welding process. This method ensures each seam that joined the 6-foot widths of the Duradek vinyl is completely sealed, wrapping the roof deck with water-tight protection.

The Duradek membrane is a fire-rated, classified roofing membrane. All aspects of keeping the building envelope protected from moisture are considered in its application. That means all points of vulnerability like door openings and deck-to-wall transitions are completed with waterproofing details to ensure reliable waterproof performance. At walls, the membrane is extended up 8 inches and then covered with building paper, so the water sheds overtop the membrane with no chance of reaching the structure at these transition spots. At doorways and full-length windows, the membrane is wrapped up the sill.

Now, the boat house below would be protected from water damage with no chance of moisture coming through the roof deck above.

With the vinyl installation complete, the railings and the pergola were able to be completed. Finally, it was furnished for leisure activities. The textured surface of the Duradek vinyl makes it a slip-resistant walking surface, comfortable on bare feet. A bonus is that it is easy to clean with a light pressure wash. Water will simply flow off the edge of the deck below the railings.

Project Note

The most important factor in this project is that the roof deck is waterproof for the duration of the membrane's 20+ year life expectancy – without the need for waterproofing maintenance or concern. For an income property with a short rental season, the ability to keep amenities open without the need to shut down for regular re-application for waterproofing maintenance is a huge advantage and part of the long-term value of the Duradek membrane.

Find the full episode of HGTV’s Scott’s Own Vacation House on Stack TV.

The Duradek waterproof membrane on this roof deck was installed by Duradek Dealer, One Stop H2O Solutions based in York, Ontario.

Locate a local Duradek Dealer for your projects here – duradek.com/find-a-dealer.